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建筑铝模板双工位机器人自动焊接工作站(安川)

编辑:三威装备   点击:1903   日期:2016-5-13
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关键词:铝模板机器人焊接  焊接机器人  机器人焊接工作站  生产效率  三威装备

     随着劳务价格的攀升和市场对建筑质量要求的提高,目前国内广泛应用的木竹胶合板、钢模板等传统建筑材料,因为技术含量和施工效率低、浪费人工、污染严重等问题,已经不能满足绿色建筑和节能减排的要求,这为符合绿色环保和循环经济要求的可再生铝合金模板提供了发展机遇。
     (据报道)2014年,我国铝模板市场使用率约为7.5%,按此计算可节约木模板7300万平方米、标准煤18.25万吨,减排二氧化碳44.8万吨。而随着城镇化进程加快,铝基建筑新材料将有更大应用空间。工信部就在《有色金属行业“十三五”发展规划》编制中,鼓励扩大铝建筑模板的应用。

东莞三威装备铝模板机器人双工位焊接工作站

建筑铝合金模板安川机器人双工位自动焊接方案

主要优点如下:     

1) 易于实现焊接产品质量的稳定和提高,保证其均一性;    
2) 提高生产率,一天可24小时连续生产;     
3) 改善工人劳动条件,可在有害环境下长期工作; 
4) 降低对工人操作技术难度的要求;     
5) 缩短产品改型换代的准备周期,减少相应的设备投资;    
6) 可实现小批量产品焊接自动化;    
7) 为焊接柔性生产线提供技术基础。

    这套铝合金模板机器人焊接工作站采用孔系二维平台及柔性夹具,配备部分专用夹具更加完美的实现了定位和压紧的可调性和灵活性,根据客户需要也可以配置气动夹具,工作效率高,操作方便。

   东莞三威装备铝模板机器人自动焊接工作站铝合金模板机器人焊接工作站成功应用在北京天冠伟业公司的铝模板焊接生产,焊接平台采用孔系二维柔性平台,在加上模块化的夹具组件,调节性强,操作简单。工装夹具的加工精度高,耐磨性好,互换性强,能保证产品焊接加工的精度要求。

    铝合金建筑模板系统为快拆模系统,一套模板正常施工可达到四、五天一层,大大节约承建单位的管理成本;铝合金模板标准、通用性强,铝合金建筑模板规格多,可根据项目采用不同规格板材拼装;使用过的模板改建新的建筑物时,只需更换20-30%左右的非标准板,可降低费用。应用范围广:铝合金建筑模板适合墙体、水平楼板、柱子、梁、楼梯、窗台、飘板等位置的使用。

    铝模板有这么的市场优势,就必须具有能保证产品焊接质量和提高生产效率的焊接工业装备——

    机器人焊接工作站是现代工业应用最广泛的提高生产效率的成套装备,采用机器人焊接是焊接自动化的革命性进步,它突破了传统的焊接刚性自动化方式,开拓了一种柔性自动化新方式。

     机器人自动焊接工作站广泛应用于汽车制造、工程机械、船舶修造、航空航天、轨道交通、结构件焊接、钣金箱体、自行车(摩托车)制造、与焊接机器人或专用焊机配套等。所以,实现机器人焊接、自动化焊接专机与焊接工装夹具的整体解决方案是现在焊接生产中共同最求的目标。
     东莞市三威柔性自动化装备有限公司在自身承接客户变化多样的结构件的生产过程中,应用组合夹具的设计思想,以其创意和创新的巧妙构思、灵活多样的结构组合,独创了组合式三维焊接工装夹具与机器人焊接的集成方案,并逐渐从满足自我的使用到供应给各行各业的用户。柔性化的焊接工装免除了设计人员重复设计和制作工装的投入。为广大用户解决了焊接自动化、工装夹具自动化及机器人焊接工装夹具的整体解决方案。

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