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技术研究

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一、三维孔系柔性组合工装夹具系统技术改良及延伸应用

① 孔系基础工装平台表面耐磨性和抗变形等技术改良,完成D28系列铸铁平台的实用性;D16系列HT300铸铁孔系三维平台2400X1200X100/2000X1000X100在同行业中首家成功应用于市场

② 研究采用轻型航空铝钛合金材料制造支撑角铁及改善加工制造工艺

推出整体QT500材料制造定位角尺、定位平尺、平面角尺等关键附件

三威好焊台、生产线工位焊接平台、机器人柔性焊接平台等三维柔性工装系统延伸产品在同行业中已经树立了良好的市场导向

定制化柔性组合夹具焊接工装成套项目的研发与制造,为用户真正贴心的解决焊接工装问题

二、大型翻转变位机系统工装柔性化解决方案

解决翻转变位机主横梁及附横梁等模块使用的通用性、互换性、标准化的导入

大吨位翻转变位机的柔性化、可靠性、安全性及操作稳定性的研发制造

③ 个性化、实用性及定制化的翻转变位机的市场应用

三、机器人自动焊接工作站实用性可行性技术分析

目前很多用户的机器人焊接工作站存在的问题:

⑴ 用户盲目地投入,只是简单的样板工程,并不是生产的实际需要

⑵ 供应商唯利是图,盲目推荐,根本不适合产品焊接的需要,到后面就不了了之,让用户苦不堪言

⑶ 供应商服务不到位,用户不会操作使用,焊接工作站并没有真正发挥良好的作用,几乎成了摆设和参观的样板

     我们根据市场客户生产的实际需要和产品的各项具体特性,为客户制定出合理合适的成套焊接方案及焊接工作站的工作效率及成本分析,实实在在把焊接工作站用于生产。

四、新能源汽车全承载底盘车架柔性焊接生产线优化

⑴ 全承载底盘车架柔性焊接生产不适合采用成套的柔性组合工装夹具的方案

⑵ 主体构件及单片焊接可以采用柔性组合工装夹具系统,配套适当的专用夹具及辅助件

⑶ 标准定位及压紧模块的合理选择与颜色标示或编码标示,建立标准模块库及作业指导书

⑷ 工装平台调节及移动轨道采用更合理的安装方式,提高产品的定位精度和焊接精度

制定合理的焊接工艺,改善夹具定位点及压紧点的位置,减少或避免产品焊接的变形

     东莞三威公司致力于持续技术创新的道路,不断提供高端焊接制造装备,以客户为核心,以销售为龙头,以品质为生命,以服务为纽带,为用户提供高品质的焊接装备产品和高水准的行业服务;拥有多年的行业经验、较强的综合技术力量和配套的设备资源,和一批实践经验丰富和勤劳拼搏的工程技术人员和生产制造人员。


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